Product Description:
Ceramic Beads blasting media are high-tech blasting media which are made by high quality zirconia powder as raw material, then fused in an electric furnace under high temperature over 2000 degrees, finally made into different micro beads through special technology.
It has super hardness, smooth surface, no iron pollution, and can be recycled multi time. It performs efficiently both in dry or wet blasting equipment.
Ceramic beads, also called ceramic media, ceramic bead blasting media, or ceramic blasting beads, are mainly used for blast cleaning, deburring, removing oxide layers of castings and forging parts, as well as for metal surface finishing, and pretreatment before coating and plating.
It is widely used for sandblasting and surface treatment of aviation parts, stainless steel plates, structural parts, stainless steel kitchenware, medical devices, mobile phone/laptop shells, automobile chassis/engines, sports equipment, and other industries.
Features:
Ceramic shot is an excellent abrasive tool for metal surface treatment and has many advantages. Its main component is zirconia, which is characterized by small crystal size and high wear resistance, with Vickers hardness (microhardness) of 700hv and Rockwell hardness of 600hrc. And its density and specific gravity are also much higher than those of the glass beads.
Ceramic shot has high abrasion resistance and strength, making it difficult for it to break during sand blasting, so it is not easy to generate dust. It emits no dust and has high sandblasting efficiency and long service life. Furthermore, its recycling times can reach 25 times of glass beads, while the roundness is also very high with a low proportion of abnormal balls and snowman balls adhered between the spheres.
Ceramic shot is applicable to many materials such as titanium alloy, magnesium alloy, aluminum alloy, stainless steel, carbon steel, brass and alloy, acrylic, plastic. It will not react or oxidize with metal, and there is no metal residue, so it will not affect the color of the workpiece. Not only does it guarantee consistent surface blasting effect, but when used for dry-blasting and wet-blasting, it also causes very low wear of sand blasting equipment.
For these reasons, ceramic shot is an excellent choice for surface treatment due to its high wear resistance, no dust emission, and strong chemical resistance.
Technical Parameters:
| No. |
Parameter |
Value |
| 1 |
Color |
White |
| 2 |
Shape |
sphere/Bead/Ball |
| 3 |
Production technology |
melting method |
| 4 |
Chemical composition |
ZrO2 65% SiO2 35% |
| 5 |
Density |
3.86g/cm3 |
| 6 |
Vickers hardness |
643~785HV |
| 7 |
Dust Pollution |
NO |
| 8 |
Metal contamination |
NO |
| 9 |
Cycle index |
many times |
| 10 |
Service life |
long |
| 11 |
Equipment wear |
low |
|
Applications:
Surface Treatment with Ceramic Shot
High Strength and Abrasion Resistance: The main component of ceramic shot is Zirconia, which is characterized by small crystal size and high wear resistance. It has higher hardness compared to other media, with Vickers hardness (microhardness) of 700hv and Rockwell hardness of 600hrc. Moreover, the density and specific gravity are also much higher than those of glass beads.
ECO-friendly for Human Health:No dust and high abrasion resistance allows ceramic shot sandblasting to be free of generating dust, thus it is harmless to the human body. Its low crushing rate also eliminates the risk of inhaling particles that could cause silicosis.
Superior Sandblasting Effect:Ceramic shot can achieve smooth, satin surface brightness compared to glass bead sandblusting, and with higher efficiency and service life of up to 25 times, it is often used when regular metal finishing is needed, or for nonmetals such as acrylic, plastic and others. Moreover, ceramic shot’s roundness and low proportion of irregular shaped particles allows a more precise sandblasting effect, and does not react with metallic surfaces, therefore no corrosion or residue will occur.
Low Equipment Loss: With its high sphericity, elasticity and smooth surface, ceramic shot is suitable for both dry blasting and wet blasting. This not only ensures a higher surface finish but also protects the equipment from premature wear, since there is less friction during blasting.
Customization:
Customized Ceramic Blasting Abrasive
Fine-tech offers customized Ceramic Blasting Abrasive services for industrial ceramic parts. Our Ceramic Blasting Abrasive is made of Alumina Oxide with good Mohs hardness of 7.5, white color and high melting point of 2050°C. The Ceramic Blasting Abrasive has a long service life and can be used to achieve good surface finishes.
- Brand Name: Fine-tech
- Model Number: Z100
- Place of Origin: Changshan China
- Certification: ISO9001
- Minimum Order Quantity: 500KG
- Price: Negotation
- Packaging Details: 25kg/barrel,25kg/bag,1t/pallet
- Delivery Time: 5-15work days
- Payment Terms: L/C,T/T
- Supply Ability: 2000t per year
- Melting Point: 2050°C
- Abrasive Grain: Alumina Oxide
- Service life: Long
- Mohs hardness: 7.5
- Color: White
Support and Services:
Ceramic Blasting Media Technical Support and Service
At ABC Company, we provide technical support and service for our Ceramic Blasting Media products. Our team of experienced professionals is available to answer any questions you may have and to provide assistance in case of any issues or problems.
We provide online support and troubleshooting guides to help you quickly resolve any technical issues. If you need further assistance, you can contact our customer service team for personalized support.
We also provide maintenance and repair services for our Ceramic Blasting Media products. Our technicians are trained and experienced in troubleshooting and repairing any problems you may experience. We will work with you to assess the issue and provide the appropriate solution.
If you have any questions or concerns about our Ceramic Blasting Media products or services, please don’t hesitate to contact us. We are always available and happy to help.
